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Cleaning and Conditioning the Plates or Tubes

 

Electrolysis causes electrical current to flow in one direction. This creates a magnetic field. The 316L stainless steel we use has very very little magnetism in it; so little, it is labeled non-magnetic because it is hard to detect, unless you have a strong permanent magnet.

The stainless steel plates or tubes all have a north and south magnetic pole; even though they are weak. If They are cut from the same sheet of metal or tube, each plate cut out so that the poles on each piece align magnetically in the same direction, then when the cell is assembled, all North's should be on the same end and all south should be on the same end - and the pieces fit right. Look at the sheet of steel as one big magnet, because it is one big magnet. Now you are going to cut it into many smaller magnets. The molecules of the steel are aligned North and South.

 
Now think about the plates in your cell. If they are aligned the same, then the magnetic field, caused by electron flow, will have little trouble aligning with the magnetic field of the cell plates. They will not fight each other. It will not take long for the plates to absorb the magnetism of the electron flow. After electrolysis, the non-magnetic stainless steel becomes magnetic. Plate alignment no longer matters; the poles are the same now.

 
Does it matter if your plates are not aligned magnetically? Not really. It will affect hho production, in the beginning, some what; but the plates will stop fighting each other and align to the more powerful field. That is all Bob Boyce is doing when he wraps wire around his plates and induces electron flow. He is aligning the fields of each plate to be the same. That is important for Bob's big huge 101 plate Dry cells, because there is so much surface area. He spends hours doing this. That is not necessary if you cut your pieces right. It is also not necessary if you just have a few plates, and a small amount of surface area on them; which is what you have. The purpose of aligning the plates magnetically is to get optimum hho output - right out of the gate - when you first fire it up. So don't worry about this step. It is not critical.

 
Does sanding, cross-hatching, the plates help HHO production? It is debatable, in the beginning. It helps get more production right out of the gate; by creating more surface area on the plates. You have peaks and valleys, high spots and low spots; but those surfaces get bombarded by electrons on the positive surfaces and those peaks get warn down; as if they have been sandblasted. I do not buy that theory. I prefer to believe that the rugged surface area makes it harder for the gas bubbles to cling to; thus there appears to be more hho production. We are splitting hairs, so to speak. One bubble forms and grows strong enough to pull away from the surface. That bubble bumps into another bubble and knocks it loose. Now you have an on going chain reaction. To me, that is what is happening. With the PEC cell, we got the same hho production out of plates; scratched or not scratched. You can skip this step and save the hard finish that was put on the steel -- for a reason. Your plates will last longer.

 
Cleaning the plates
Your stainless steel sheets and or rolls, all have a coat of oil on them. That needs to be cleaned off. Get it off of the top, the bottom and all of the sides. All of the oil. Vinegar gets most of it. Acetone will get the rest of it. Don't just soak it, wipe it off with a clean rag or paper towel. Electrolysis takes place on the surface of the plates. That means the water must touch the stainless steel, not oil on the stainless steel. Clean off the oil. including finger prints. The critical Assembly of the plates should be done while wearing rubber gloves.

 
Water
If you want the plates to stay clean, never use tap water; always use distilled water. Tap water has impurities that will build up on the plate surfaces. Everything - that is in the water - or the electrolyte for that matter - will be on the plate surfaces. And don't forget to clean any oil off of the inside of your container and lid. Oil is used to lubricate injection mold parts. Now - that - is ideal. You, and your customers, can do what you want, think what you want, but if you want clean plates - to stay clean, if you want the cell to not rust, then use distilled water. If your customers use something else, that is not your fault. You warned them. It is up to them to reasonably listen and follow through. Put that in writing.


 

Passivation:

  • Mix 6% to 7% concentration of Citric Acid Powder with around 3 Liters of water and pump it through the cell for at least 30 minutes, or longer. A heated solution works best. 122 to 158 degrees F, 50 to 70 C. Hot tap water. Let circulate for 10 minutes, then rinse out.
  • Wash out with distilled water, then rinse out with more distilled water.
  • Blow air through the cell to dry it out.
  • Blow oxygen inside the cell if available, or leave it to dry over night.
  • After the passivation process has been completed, you can start conditioning using low current and a 5% KOH distilled water concentration.
  • Operate the cell at low amperage, no more than 4 amps, for at least 2 hours; several days for best results
  • Wash out after conditioning, with distilled water, and flush again.
  • Mix your electrolyte solution as needed; do not use more than 28% by weight. Amperage decreases if you use more than 28%

 

 
 
http://www.citrisurf.com/wave.htm

Q&A http://www.finishing.com/466/18.shtml

http://www.hho-research.com.au/Passivating%20stainless%20steel.pdf

 

Page Last Edited - 02/09/2012

    Copyright © 2003   All rights reserved.   Revised: 02/22/12.                                             Web Author, daddyo44907
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